AGA LPG Service Manual

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AGA FOUR-TWO SERIES
OWNERS MANUAL (NG & LPG)
11/10 EINS 513502
PLEASE READ THESE INSTRUCTIONS BEFORE USING THIS APPLIANCE
Remember, when replacing a part on this appliance, use only spare parts that you can be
assured conform to the safety and performance specification that we require. Do not use
reconditioned or copy parts that have not been clearly authorised by AGA.
For use in GB and IE
Comprising
Servicing, Installation & Users
Instructions
&
Cooking Guide
DESN 513534
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1 2 ... 56

Summary of Contents

Page 1 - For use in GB and IE

AGA FOUR-TWO SERIES OWNERS MANUAL (NG & LPG)11/10 EINS 513502PLEASE READ THESE INSTRUCTIONS BEFORE USING THIS APPLIANCERemember, when replacing a

Page 2 - CONTENTS

COOKER STABILITYA stability bracket shall be secured firmly to the fabric of the building, when the appliance isconnected to the gas supply by a flexi

Page 3 - Installation

The pressure test point is situated under the burner cap on the 1.75 kW semi-rapid burner. It isa combined test nipple/injector.Push the pressure gaug

Page 4 - INSTALLATION

INSTALLATION/LEVELLINGThe cooker is fitted with mobility rollers, two at the rear and two at the front.The Four-Two is designed to stand on a flat and

Page 5 - TECHNICAL DATA

HOTPLATE CASTINGS1. Attach earth cable from LH casting to cooker chassis and located over burner bodies. Repeatfor RH casting and ensure that the gask

Page 6 - DESN 513504

Fig. 7A DESN 5135124. Position burner caps onto burner bodies. (See Figs. 7A, 7B, & 7C).14ULTRA RAPID BURNERFig. 6CDESN 5135113. Fit and secure fo

Page 7 - ELECTRICAL CONNECTION

Fig. 7C DESN 511617FITTING BURNER CAP - RAPID AND SEMI-RAPID BURNERSBURNER CAPRETAINING LUGS15Fig. 7B DESN 513513ASSEMBLY OF RAPID AND SEMI-RAPID BURN

Page 8 - CABLE AND MUST COMPLY WITH

5. Fit the pan supports in the following order The pan supports are marked on the underside tocorrespond to the markings below. The pan supports must

Page 9 - CONNECTING TO GAS

1. Locate tabs on rear of splashback assembly, into the brackets on the upper rear of the cooker. (See Fig. 9).Push fully into place.Fig. 9DESN 513516

Page 11 - PRESSURE TESTING

19GENERAL INFORMATIONAs responsible manufacturers we take care to make sure that our products are designed andconstructed to meet the required safety

Page 12 - LEVELLING AND MOBILITY WHEELS

SECTION PAGEINSTALLATION SECTION 3INSTALLATION 4TECHNICAL DATA 5FITTING AND PRODUCT DIMENSIONS 6ELECTRICAL CONNECTION 7-8CONNECTING TO GAS 9-11COOKER

Page 13 - DESN 513509

APPLIANCEYOUNG CHILDREN SHOULD BE KEPT AWAY FROM THE APPLIANCE AS SOME SURFACESCAN BECOME HOT TO TOUCH.z During use the appliance can become hot. Care

Page 14 - ULTRA RAPID BURNER

21Fig. 10 DESN 513517

Page 15 - RETAINING LUGS

z The GAS HOTPLATE CONTROL KNOBS can only be rotated anti-clockwise from the OFFposition.Symbol - Ignition SettingLarge Flame Symbol - High SettingSma

Page 16 - DESN 513514

SETTING UP THE COOKER FOR USE23DESN 513503Fig. 12Before the fan oven can be used, it will be necessary to set the ‘time-of-day clock’This is a 24-hour

Page 17 - SPLASHBACK

z The hotplate has four gas burners:front left - ultra rapid (wok) burner - rated at 4.5 kW (whole burner) and 1.0 kW for the inner burnerrear left -

Page 18

SOME SAFETY POINTSz Simmering aids such as mesh mats are not recommended. They can impede burner performance, damage the pan supports and waste fuel.z

Page 19 - GENERAL INFORMATION

TO FIT PAN SUPPORTSFit the pan supports in the following order. The pan supports are marked on the underside tocorrespond to the markings below. They

Page 20 - HEALTH & SAFETY

27ASSEMBLY OF RAPID AND SEMI-RAPID BURNERFITTING BURNER CAP - RAPID AND SEMI-RAPIDBURNERBURNER CAPRETAINING LUGSDESN 513513DESN 511617Fig. 14Fig. 15

Page 21 - Fig. 10 DESN 513517

28DESN 513512Fig. 16ULTRA-RAPID BURNER

Page 22 - CONTROL PANEL

THE GRILLz THE GRILL COMPARTMENT DOOR MUST BE KEPT OPEN WHEN THE GRILL IS ON.z CAUTION: Accessible parts may be hot when the grill is in use. Young ch

Page 23 - SETTING UP THE COOKER FOR USE

InstallationSection3Remember, when replacing a part on this appliance, use only spare parts that you can beassured conform to the safety and performan

Page 24 - GAS HOTPLATE

Generalz The ovens and grill compartment are fitted with side and back self cleaning panels. The roof of the fan oven is also self-cleaning enamel.z T

Page 25

Oven Shelves - These shelves are designed to slide outGrill Shelf - operates as oven shelvesSTOP ON SHELFMUST PROJECTUPWARDSSHELF STOP ANDANTI TILT BR

Page 26 - TO FIT PAN SUPPORTS

Cooking Hintsz Shelf positions are counted from the bottom.z Put dishes in the centre of the shelf.z When using the fan oven, reduce conventional oven

Page 27 - DESN 511617

z The upper oven is a conventional oven which means that the heating elements are in the sides of the oven compartment. The oven is slightly hotter to

Page 28 - ULTRA-RAPID BURNER

34APPROXIMATE COOKING TIMEFOOD SETTING °CSHELFPOSITION45 mins140 - 150 1 or 2212 or 31 or 2223331 or 2112 or 32 or 33 or 41, 2 or 32 or 32 or 32 or 32

Page 29 - THE GRILL

Whole Fish e.g. trout, mackerelSteaksOven-fried fishSalmon (2.7kg)Meat & PoultryBeefLambPorkChickenTurkeyDuck & Goose CasserolePuddingsMilk Pu

Page 30 - THE OVENS

Fan Oven • Fan Oven • Fan Oven • Fan Oven • Fan Oven • Fan Oven • Fan Oven • Fan Oven • Fan Oven • Fan Oven • FOOD SETTING °C APPROXIMATE COOKING T

Page 31 - DESN 511866

This control includes a minute timer, a time-of-day clock as well as an automatic cooking control.There are three buttons which operate the timer.The

Page 32 - OVEN COOKING GUIDE

38SETTING THE AUTOMATIC COOKING CONTROLDESN 513503Fig. 19This can be used to set an automatic cooking programme in the fan oven only. It switches thee

Page 33 - Conventional Oven

SETTING A STOP TIME ONLY1. Place the food on the correct shelves in the oven.2. Press the MODE button repeatedly until the LED bar 3 flashes and then

Page 34 - POSITION

INSTALLATIONWARNING: THIS APPLIANCE SHALL BE INSTALLED IN ACCORDANCE WITH THEREGULATIONS IN FORCE AND ONLY USED IN A WELL VENTILATED SPACE, READ THEIN

Page 35 - Fan Oven

Generalz Always switch OFF at the mains before cleaning.z Use as little water as possible.z Do not use CAUSTIC CLEANING SOLUTIONS.z Do not use a steam

Page 36

COOKER PART AND FINISHVitreous EnamelTop oven & fan oven - bases onlyHotplateControl panelPan supportsRoasting tinGrill panDoor linersFront of coo

Page 37 - THE AUTOMATIC COOKING CONTROL

COOKER PART AND FINISHHeat-Clean EnamelFan Oven, Conventional Oven, SimmeringOven: sides, top and backGrill Compartment: sides and backAluminiumHotpla

Page 38 - DESN 513503Fig. 19

ServicingSectionRemember, when replacing a part on this appliance, use only spare parts that you can beassured conform to the safety and performance s

Page 39 - SETTING THE MINUTE TIMER

z In the event of your appliance requiring maintenance, please call AGA Service or contact yourauthorised distributor/stockist.z Your cooker must only

Page 40 - CLEANING & CARING

WARNING: WHEN SERVICING OR REPLACING GAS CARRYING COMPONENTS,DISCONNECT GAS SUPPLY TO APPLIANCE AND AFTER COMPLETION CHECKAPPLIANCE FOR GAS TIGHTNESS.

Page 41

B. TO REMOVE SIDE PANELS1. Isolate from electric supply.2. Lower the cooker onto the rollers by turning the adjusting feet fully anti-clockwise.NOTE:

Page 42

D. TO REMOVE HANDRAIL (SEE FIG. 24)1. Loosen 2 grub screws, one at each end of hand rail (See Fig. 24) using 2 1/2 mm socket key.2. Slide handrail for

Page 43 - Servicing

F. TO REMOVE GAS TAPS/IGNITION SWITCHES1. Isolate from electric and gas supply.2. Proceed as ‘TO REMOVE HOTPLATE’.3. Proceed as ‘TO REMOVE FACIA’.4. D

Page 44 - SERVICING

G. TO REMOVE GRILL REGULATOR1. Isolate from electric supply.2. Proceed as ‘TO REMOVE FACIA CASTINGS’.3. Remove two screws securing control to control

Page 45 - DESN 513522

HOTPLATENATURAL GAS G20 - (APPLIANCE CATEGORY I2H)L.H.F. R.H.F. R.H.R. L.H.R.WOKBURNER TYPE ULTRA- RAPID RAPID SEMI-RAPIDRAPIDMAXIMUM HEAT 4.5 kW 3.0

Page 46 - DESN 513523

J. TO REMOVE ELECTRODES (LHR, RHR, RHF BURNERS)1. Isolate from electric supply.2. Proceed as ‘TO REMOVE THE HOTPLATE’.3. Proceed as ‘TO REMOVE SPARK G

Page 47 - Fig. 24 DESN 513525

L. TO REMOVE THERMOCOUPLE (LHF BURNER)1. Isolate from electric supply.2. Proceed as ‘TO REMOVE THE HOTPLATE’.3. Undo the nut fixing the thermocouple i

Page 48 - DESN 513528

N. TO REMOVE OVEN AND GRILL LINERS - SEE FIG. 311. Remove LH and RH runners (4 screws per runner).2. Remove runners and liners.O. TO REMOVE ELEMENTS (

Page 49 - Fig. 26 DESN 513529

WIRING DIAGRAM - AGA 4-253COLOUR KEY - UKBL - BLUE WH - WHITER - RED BK - BLACKY - YELLOW PK - PINKBR - BROWN P - PURPLEGR - GREY O - ORANGEUK - WARNI

Page 52 - Fig. 31 DESN 512415

56For further advice or information please contactyour local distributor/stockistWith AGA’s policy of continuous productimprovement, the Company reser

Page 53

FITTING AND PRODUCT DIMENSIONS6Fig. 1DESN 513504Any side wall above the cooker on either side shall be not less than 60mm horizontally from thecooker

Page 54

ELECTRICAL CONNECTION IS LOCATED AT THE TOP RIGHT HAND SIDE OF THEAPPLIANCE, BEHIND SIDE PANEL. DURING INSTALLATION REMOVE THE RIGHT HANDSIDE PANEL TO

Page 55

Fig. 2B DESN 512313THREE PHASE CONNECTION - MINIMUM 2.5mm2CABLE AND MUST COMPLY WITHTHE LATEST EDITIONS OF THE LOCAL AND NATIONAL WIRING REGULATIONS.8

Page 56

To allow ease of servicing and cooker mobility, an approved flexible 4ft (1.2 metres) hose shouldbe fitted. Supply piping should not be less than R 1/

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